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At CPATSS, we bring domain-specific innovation to every industry we serve. 

Our expertise in Product development, IoT, sensors, and digital twins allows us to build tailored solutions that enhance reliability, efficiency, and sustainability -  across aerospace, oil & gas, automotive, energy, and smart infrastructure sectors.

We collaborate with engineers, researchers, and operations teams to translate technical complexity into measurable business value.

Aerospace & Defense

Problem Statement


Aircraft systems and defense assets require extreme reliability under high load, temperature, and vibration conditions. Predicting failures or inefficiencies before they occur is critical for safety and cost control.


Our Solution


CPATSS develops highly customized soltions for aircraft components, UAVs, and propulsion systems.
We integrate the products with high fidelity CFD, FEA, and control system simulations with AI-based condition monitoring to enable real-time performance prediction and mission-readiness analytics.






Oil and Gas

We design and develop next-generation sensors and digital intelligence solutions to tackle the toughest challenges in the oil and gas industry — particularly low flow-rate accuracy, sensitivity limitations, and data inconsistency.
Our goal is to ensure stable, precise, and reliable flow measurement, enabling smarter maintenance decisions and enhanced operational uptime.


Highlights


  • Customized  flow, vibration, and temperature sensors optimized for multiphase and      harsh environments
  • Simulation-driven calibration for higher accuracy and repeatability
  • Cloud-based dashboards for real-time monitoring and predictive maintenance
  • Seamless integration with digital twins and process control systems

Energy and Utilities

Problem Statement


Power plants and grid systems must operate efficiently under varying demand and environmental conditions, yet unplanned outages due to mechanical or thermal faults remain a major concern.


Our Solution


We build digital twins and IoT monitoring systems for turbines, generators, and battery energy storage systems (BESS).
These solutions enable real-time performance tracking, load optimization, and fault diagnostics, supported by advanced analytics.


Highlights


  • Condition monitoring twins for rotating equipment
  • Simulation-based optimization of BESS thermal management
  • Structural and vibration analysis for wind and solar assets
  • Predictive maintenance dashboards integrated with SCADA


Automotive

Problem Statement


Vehicle manufacturers and suppliers face challenges in electrification, lightweight design, and thermal management — requiring faster design cycles and real-time system optimization.


Our Solution


CPATSS offers digital twin models for EV components, sensor-assisted validation, and simulation-led design optimization.
We help automotive OEMs transition from physical testing to virtual testing environments using MBSE and AI-enhanced models.


Highlights

  • Battery pack thermal and degradation modeling
  • Motor & inverter twin development
  • Vehicle aerodynamics and underhood flow simulations
  • Structural health monitoring for composites and EV chassis



Smart Buildings

Problem Statement


Modern facilities demand energy efficiency, occupant comfort, and equipment uptime — but traditional building management systems lack predictive insight.


Our Solution


CPATSS develops smart sensor networks, and IoT dashboardsto monitor building performance in real time.
Using AI/ML models and analytics, we help facilities teams identify energy leaks, optimize air quality, and forecast maintenance needs.


Highlights


  • HVAC and air-flow digital twins
  • Energy consumption optimization using AI-based control
  • Multi-sensor data integration (temperature, humidity, vibration)
  • Cloud dashboards for visualization and reporting



Academic Collaborations

Problem Statement


Universities and research institutes often lack access to industrial-scale datasets, simulation infrastructure, and real deployment platforms, limiting innovation and applied learning.


Our Solution


CPATSS partners with leading academic institutions to enable joint R&D, student training, and prototype development.
We bring industry-grade simulation and IoT infrastructure into the academic environment, bridging theory and application.


Highlights


  • Training and Enabling the Students with Industrial best practices
  • R&D collaborations with Government College of Engineering, Karad
  • Student projects on digital twins, sensor design, and IoT platforms
  • Joint publications and prototype demonstrations
  • Technology mentorship for incubation and commercialization

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